Flexopol

Flexographic Cliché Making Machine

The Flexopol is a compact flexographic cliché making machine designed for in-house plate production, ensuring consistent quality, fast turnaround times and full control of the printing process.


Compact, efficient and easy to operate, the Flexopol is the ideal solution for companies that want to produce their own flexographic clichés internally. By integrating exposure, washout and drying in a single system, it simplifies the entire plate-making workflow while reducing dependency on external suppliers.
Built for reliable and repeatable cliché production, Flexopol allows companies to reduce lead times, improve flexibility for short runs and urgent jobs, and ensure stable print quality across every production cycle.


Complete cliché production cycle in approximately 30 minutes
Digital control panel for precise and repeatable process management
Integrated UV exposure, washout and drying system
Compact and space-saving design
→ Water-based process for simple and efficient operation
→ Ideal solution for in-house flexographic plate production


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The Flexopol is ideal for:

→ Tape converters and flexographic printers
→ Packaging manufacturers with in-house printing
→ Printing companies requiring fast plate turnaround
→ Industrial companies looking to control their flexo workflow



Key features

The Flexopol is a flexographic cliché making machine designed for fast, reliable and in-house plate production, ensuring consistent quality and full process control.

 


COMPLETE CLICHÉ PRODUCTION PROCESS

  • Maximum sheet dimensions: 350 mm x 500 mm
  • Plates thickness: 1.5 mm or 1.7 mm
  • Working procedure (~30 minutes) controlled by digital control panel
  • Vacuum exposure through U.V. with diffusion foil
  • Forced air cooling lamps

PRECISION WASHOUT SYSTEM

  • Washout tank with flat brushes
  • Brushes height adjustable for different plate types
  • Water temperature controlled by a thermostat
  • Uniform and consistent plate cleaning

CONTROLLED DRYING SYSTEM

  • Twin drawers drying system
  • Temperature control from 0°C to 90°C
  • Uniform drying for repeatable results
  • Optimized process for different plate materials

EASY AND FLEXIBLE OPERATION

  • Simple setup and user-friendly operation
  • Minimal training required
  • Fast process for short runs and urgent jobs
  • Ideal for in-house cliché production

COMPACT AND EFFICIENT DESIGN

  • Compact footprint for easy integration
  • All-in-one system: exposure, washout and drying
  • Optimized for limited production spaces

READY-TO-USE CONFIGURATION

  • Requires only power supply and water connection
  • Uses photopolymer water-washable plates
  • Requires a negative (black & transparent slide) of the object to be printed

 

What is a Flexographic Cliché?

 

A flexographic cliché is a flexible printing plate used in flexographic printing machines to transfer ink onto different materials such as films, paper and packaging substrates.

The cliché is made from photopolymer material and engraved with the desired graphics, logos or text. During the printing process, it is mounted onto a printing cylinder and inked through an anilox roller, ensuring precise and consistent ink transfer.


How is a Flexographic Cliché Produced and Used?

 

With Flexopol, the cliché production process is carried out entirely in-house through a controlled and repeatable workflow.

The process includes:

  • UV exposure of the photopolymer plate using a negative (black & transparent film)
  • Washout with water and brushes to remove unexposed material
  • Drying at controlled temperature to stabilize the plate

Once completed, the cliché is:

  • Mounted onto a printing cylinder
  • Fixed using adhesive mounting tape
  • Used in the flexographic printing machine to transfer ink onto the substrate

This process ensures high precision, repeatability and consistent print quality across production.


Why Use Flexopol for Cliché Production?

 

Producing clichés with Flexopol allows companies to:

  • Reduce lead times and eliminate outsourcing
  • React quickly to design changes and urgent jobs
  • Maintain full control over print quality
  • Ensure perfect compatibility with flexographic printing machines

By integrating cliché production with printing, companies can optimize the entire workflow, improving efficiency and reducing overall production costs.


 

Technical Specifications

 

Feature Description
Plate type Photopolymer water-washable plates
Max sheet size 350 x 500 mm
Plate thickness 1.5 – 1.7 mm
Process time ~30 minutes
Exposure UV with vacuum and diffusion foil
Washout system Water tank with adjustable flat brushes
Drying system Twin drawers with temperature control (0–90°C)
Power supply 220 V – 1 Phase
Operation requirements Power, water and negative (black & transparent slide)

ideal for
these industries

TAPE CONVERTERS TAPE CONVERTERS
LOGISTICS INDUSTRY LOGISTICS INDUSTRY
E-COMMERCE E-COMMERCE
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